Custom Zinc Die Casting Service
Zinc die casting is a popular process that produces high-volume metal parts of superior quality. We offer you custom zinc die casting service to create unique castings weighing from 5 grams to over 100 lbs.
If you have higher requirements for machining accuracy, we provide secondary finishing including CNC machining and grinding. There are 3&4&5-axis CNC machining machines available to meet your various precision requirements.
The surface of zinc castings is relatively smooth. To make zinc die castings more delicate and durable, we have a group of surface treatments for you to choose from: chrome plating, nickel plating, powder coating, sandblasting, silk screen printing, etc.
We get a complete production steps to finish the zinc alloy casting project.
Aluminum and zinc are popular metals we apply for die casting mass production.
If there are more requirements of precision, CNC machining helps us to create zinc castings of tighter tolerance.
What Are the Advantages of Zinc Die Casting?
In addition to aluminum, zinc is a metallic material that is both cost-effective and mechanically beneficial. In the field of die casting, it has become the choice of most people. The following is a summary of the various advantages of zinc castings.
Wall thickness
Zinc is not only easy to machine and cast but also very strong. Zinc castings can have thinner walls than other metals. It allows designers to have more design space while saving part of the material cost.
Tolerance
If you want to manufacture metal castings with complex designs and higher tolerance requirements, zinc alloy is your best choice. Because zinc alloy has strong dimensional stability, fluidity, and heat resistance, we often apply it to manufacture castings with relatively tight tolerance requirements.
Recyclable
Zinc is recovered 100% without losing its physical and chemical properties. That’s why zinc castings can be re-melted and re-cast. At the same time, the melting point of zinc is lower than aluminum and we need less fuel to melt it.
Production Speed
In the process of casting zinc, it requires higher injection pressure, lower melting temperature, and a high cycle rate. It requires us to inject zinc at a faster rate, and the solidification time of the zinc alloy is faster. That’s why we can complete the production of high-volume zinc alloy casting parts in a shorter time.
- Zinc Die Casting Manufacturing
- Zinc Die Casting Certification
Zinc Alloy Die Castings
What Is Zinc Die Cast ？
Die cast zinc, also known as zinc die casting or die casting zinc, refers to the method of shaping molten zinc alloys into desired forms using a die, or mold. Zinc die casting is a type of hot chamber die casting. Zinc die casting works by using high pressure to press molten zinc into complex-shaped metal molds to form customized part shapes. It is a precision casting method.
Zinc Die Casting Versatile Manufacturing Process and Material Properties
In the world of manufacturing, zinc die casting has emerged as a prominent technique for creating intricate and high-quality components. zinc die casting manufacturer involves the use of zinc alloys to produce parts with exceptional precision, strength, and durability.
Zinc die cast process technique offers numerous advantages, such as excellent dimensional accuracy, intricate detailing, and the ability to create complex geometries that may be challenging with other manufacturing methods. With zinc die casting machine , we can achieve tight tolerances and produce components with superior surface finishes.
Die Cast Zinc Material Properties
The material properties of die cast zinc are crucial in understanding its applications and advantages. Zinc alloys used in die casting exhibit exceptional strength-to-weight ratios, corrosion resistance, and thermal conductivity. These properties make zinc die cast components suitable for a wide range of industries, including automotive, electronics, telecommunications, and consumer goods. Furthermore, die cast zinc alloy can be easily plated or finished to enhance their appearance and protect against external elements.
Zinc Die Cast Process
The zinc die cast process involves several stages. It begins with the preparation of the zinc alloy, which is melted in a furnace and then injected into the die under high pressure. The molten metal quickly solidifies within the die cavity, forming the desired shape. Once the casting has cooled and solidified, it is ejected from the die, and any excess material is trimmed off. The components then undergo post-processing treatments, such as machining, surface finishing, and quality inspections.
Top Zinc Die Casting Companies
To meet the growing demand for zinc die cast components, Ruitai has been focusing on the field of zinc die-casting for many years. We are a professional zinc die-casting manufacturer. We will use advanced machinery and technology to ensure zinc die casting components stable quality and high production efficiency.
We work closely with our customers to understand each client’s specific requirements and provide customized solutions. Over the years, our expertise and capabilities have played a vital role in the successful implementation of zinc die casting projects. If you need customized zinc die casting services, please contact us and we will provide you with a free quotation service.